{"id":1692,"date":"2020-03-09T14:47:54","date_gmt":"2020-03-09T14:47:54","guid":{"rendered":"\/?post_type=cases&#038;p=1692"},"modified":"2020-12-03T08:06:03","modified_gmt":"2020-12-03T08:06:03","slug":"dosing-and-mixing-machine-for-new-adhesive","status":"publish","type":"cases","link":"https:\/\/backupvandev-suurmond.triplehosting.nl\/en\/cases\/dosing-and-mixing-machine-for-new-adhesive\/","title":{"rendered":"Dosing and mixing machine for new adhesive"},"content":{"rendered":"\r\n\r\n\r\n<p>Adhesives come in many varieties. Some are standard commercial products, ready for use. Other adhesives have multiple components that are mixed either just before, or during the labelling process.<\/p>\r\n\r\n\r\n\r\n<h2 class=\"wp-block-heading\"><strong>Two-component adhesive<\/strong><\/h2>\r\n\r\n\r\n\r\n<p>One of Suurmond\u2019s customers has developed its own two-component adhesive. This adhesive is composed of a watery component mixed with an additive that ultimately determines the bonding properties of the glue.<\/p>\r\n\r\n\r\n\r\n<p>These fluids must be dosed and mixed with the greatest of precision. The process therefore requires both automation and fine control. Given the positive experience with a previous machine from Suurmond, this customer asked the company to develop a dosing and mixing module specifically for their new adhesive.<\/p>\r\n\r\n\r\n\r\n<h2 class=\"wp-block-heading\"><strong>Arrangement<\/strong><\/h2>\r\n\r\n\r\n\r\n<p>The final design employs two dosing pumps that deliver the two components into the mixing process pipework.<\/p>\r\n\r\n\r\n\r\n<p>The flow rate is measured and monitored by two independent flow meters. A static mixer is mounted in the same pipe to combine the two components to form a homogeneous fluid.\u00a0<\/p>\r\n\r\n\r\n\r\n<p><strong>ADDITIVE DOSING PUMP<\/strong><\/p>\r\n\r\n\r\n\r\n<ul class=\"wp-block-list\">\r\n<li>Density: approximately 1 kg\/L<\/li>\r\n<li>Viscosity: 100-300 mPa<\/li>\r\n<li>Suction pressure: 1 bar(a)<\/li>\r\n<li>Supply pressure: 11 bar(a)<\/li>\r\n<li>Flow rate: 6-217 ml\/min<\/li>\r\n<li>Speed: approximately 30-1000 rpm<\/li>\r\n<\/ul>\r\n\r\n\r\n\r\n<p>WATER DOSING PUMP<\/p>\r\n\r\n\r\n\r\n<ul class=\"wp-block-list\">\r\n<li>Density: 1 kg\/L<\/li>\r\n<li>Viscosity: 1 mPa<\/li>\r\n<li>Suction pressure: 1 bar(a)<\/li>\r\n<li>Supply pressure: 9 bar(a)<\/li>\r\n<li>Flow rate: 14-217 ml\/min<\/li>\r\n<li>Speed: approximately 1750-2400 rpm<\/li>\r\n<\/ul>\r\n\r\n\r\n\r\n<p>Reijer van den Bosch, Project Engineer: \u201cThe customer also asked that we include a third flow meter to measure the final product in the pipe. This creates an extra monitoring step in the process, enabling detection of any leaks, as well as a check for possible failure of one of the two upstream component flow meters. The mixture, a highly concentrated \u2018glue\u2019, is then pumped through the delivery line to where it is used to bond the labels to the actual product container.<\/p>\r\n\r\n\r\n\r\n<h2 class=\"wp-block-heading\"><strong>Magnetic drive pumps<\/strong><\/h2>\r\n\r\n\r\n\r\n<p>The system\u2019s dosing pumps are magnetic-drive gear pumps from Gather Industrie, and being hermetically sealed, they are therefore 100% leak-proof. This drive principle makes the pumps ideal for pumping toxic fluids, oxygen-reactive media, or other liquid chemicals that are hazardous to persons and the environment in the event of leakage. The absence of a mechanical shaft seal &#8211; the magnetic coupling forms the air\/fluid barrier \u2013 means there is less wear and tear, and therefore a reduced need for maintenance.<\/p>\r\n","protected":false},"featured_media":3066,"template":"","gladior_regios":[],"class_list":["post-1692","cases","type-cases","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Dosing and mixing machine for new adhesive - Suurmond<\/title>\n<meta name=\"description\" content=\"Dedicated, automated system for precise mixing and dosing to produce a highly concentrated new adhesive of constant, high quality.\" \/>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Dosing and mixing machine for new adhesive - 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